SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

818 results

  1. Plan and Schedule a Sustainment Program for Complex Assets to Increase Uptime

    Reading time: 21 mins

    Managing a fleet of complex assets requires a well-organized and detailed approach to document maintenance requirements and to schedule their execution. The aim is to balance uptime for the asset and leverage the use of the repair facility. These capabilities are available using SAP’s Maintenance Program Definition (MPD) Workbench and Maintenance Event Builder (MEB). Using…...…

  2. Better Inspect and Maintain Your Critical Equipment with SAP PM and SAP QM

    Reading time: 18 mins

    Many regulations require regular inspection and maintenance of equipment to control the risk of accidents. You can cover these regulations by creating new processes with a combination of SAP plant maintenance (PM) and quality management (QM) modules. Key Concept Security is a hot topic in periodic maintenance activities to protect equipment, the environment, and especially…...…

  3. Maintain an Asset Hierarchy Using the Plant Information Catalog in SAP MII

    Reading time: 34 mins

    Learn how to create, maintain, and consume a Plant Information Catalog (PIC) hierarchy in SAP Manufacturing Integration and Intelligence (SAP MII). Discover how to integrate shop floor data and enterprise data from SAP ERP in the PIC. Key Concept Plant Information Catalog (PIC) is a framework provided by SAP Manufacturing Integration and Intelligence (SAP MII)…...…

  4. Moving Average Price: Learn How It Functions in Project Stock and Figure Out How to Explain the Unexplainable

    Reading time: 81 mins

    A lot can go wrong if you don’t understand moving average price. Sort out the complexities that arise when material movements, invoices, reversals, and purchase order history interact with moving average price. Understand both the cause and the cure for the frustration and confusion. Key Concept Materials that are entered into an SAP system as…...…

  5. Control User Compliance to a Stipulated Source of Supply Using a Source List

    Reading time: 22 mins

    Learn how to set up and implement the SAP system functionality to enforce user compliance to an approved source of supply with a source list at the plant and material levels in the SAP ERP Materials Management Purchasing (MM-PUR) component. Key Concept A source list can be a vital tool for achieving 100 percent user…...…

  6. Implement ATP and Stock Transfer Flows for Virtual Distribution Plants in SAP ECC 6.0

    Reading time: 15 mins

    By Amir Ashfaq Hussain, Infosys Technologies, Limited In business scenarios in which virtual plants are created within SAP ERP systems for administrative purposes, managing available-to-promise (ATP) checks and stock transfers presents challenges. SAP provides two options that address plant-to-plant transfer issues in virtual plants. Based on North American or European business scenarios, these lessons learned…...…

  7. Optimization Simulation

    Digitizing Plant Maintenance with Tools from Evora

    Reading time: 3 mins

    While adopting SAP PM is a positive step, organizations must also embrace additional digital tools to modernize and improve the efficiency of their entire maintenance processes, ensuring integration with existing SAP systems. Evora, a provider of digital maintenance and field service solutions, addresses these needs with their EvoSuite. This suite includes Fiori applications built on…

  8. Effectively Create a Standard Cost Estimate Across Plants

    Reading time: 17 mins

    ManagementA complex manufacturing scenario may require operations to be carried out in different plants that manufacture a given good at various stages. Weigh the pros and cons of SAP’s four methods for creating a standard cost estimate for a semi-finished good in the receiving plant in a multiple-plant scenario. Key Concept A standard cost estimate…...…

  9. Cross-plant Planning in SAP S/4HANA with MRP – Part 1

    Reading time: 8 mins

    In cross-plant planning within S/4HANA, two primary approaches exist. One involves the utilization of the special procurement key within the MRP functionality, while the other entails employing the SAP Add-on known as cross-plant planning. This series will discuss the available options for cross-plant planning in SAP S/4HANA. Part 1 explores these options in conjunction with…

  10. Centralize and Simplify SAP Solution Maintenance Across Your System Landscape with the Maintenance Optimizer — An

    Reading time: 34 mins

    Manager SAPexperts/IT Keeping your SAP solutions up-to-date across development, test, and production landscapes is a daunting task, and the growing number of applications, functionalities, and integrated technologies only adds to the challenge. SAP Solution Manager 4.0 introduces the Maintenance Optimizer, a tool that centralizes and simplifies solution maintenance across your entire landscape — it detects…...…