SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

815 results

  1. Easier Integration between S/4HANA and Microsoft Teams

    Reading time: 4 mins

    Integrating key SAP processes to Microsoft Teams, such that approval processes can be executed in Teams, can accelerate those processes and lead to a range of benefits.

  2. Now’s the Time to Plan your Transformation to SAP EWM

    Reading time: 2 mins

    Time is running out – general support for SAP WM will end 2030. Learn about the requirement to migrate from SAP WM to SAP EWM.

  3. image of a school of fish in the sea | Control-M Process

    Keep your SAP core clean with Control-M Process Integration and enterprise job and workflow orchestration

    Reading time: 3 mins

    SAP integration focuses on connecting SAP systems with other enterprise applications to streamline processes, enhance data accuracy, and improve overall efficiency. A “clean core” approach in SAP refers to maintaining a standard, uncustomized core SAP system, allowing for easier upgrades and reduced process orchestration complexity. The SAP Clean Core Concept is a strategy aimed at…

  4. RISE with SAP: Your Blueprint for Business Resilience in Uncertain Times Part 2

    Reading time: 3 mins

    The article emphasizes the importance of strategic change management, seamless integration, and robust security for organizations transitioning to RISE with SAP, highlighting that successful ERP transformation involves not only cost savings but also enhanced business agility, innovation, and the ability to leverage AI-driven insights for competitive advantage.

  5. finance automation

    Unlocking SAP Data: How Fivetran Makes Real-Time Analytics a Reality

    Reading time: 4 mins

    Fivetran automates the integration and synchronization of SAP data into analytics platforms, addressing traditional challenges of data latency and complexity, thereby enabling organizations to access real-time insights and foster agile decision-making across their operations.

  6. SAP BPC

    Planning and Consolidation After SAP BPC

    Reading time: 2 mins

    Mainstream maintenance is ending for SAP Business Planning and Consolidation (BPC) in 2027 which is forcing customers of the product into a transitory period where they are compelled to search for new planning and consolidation tools and potentially adopt new processes associated with that replacement software. Replacing software is always going to have an impact,…

  7. SAP BW

    Modernizing SAP BW: The Path to Business Data Cloud

    Reading time: 5 mins

    As SAP NetWeaver BW 7.5 approaches the end of mainstream maintenance in 2027, customers must decide whether to maintain their existing systems or transition to a cloud-ready future with SAP Business Data Cloud, which offers a pathway to modern capabilities like AI and machine learning while preserving valuable data assets.

  8. laptop with code written on the screen in front of abstract pink blue and red lines | SAP Product Review SAP Build low code

    The SAP S/4HANA Test Script Treadmill: Is AI the Escape Route?

    Reading time: 3 mins

    As the 2027 deadline for migrating to SAP S/4HANA approaches, users face challenges with traditional testing methods that struggle under frequent updates, making resilient AI-driven automation solutions like OpenText Functional Testing essential for efficient, low-maintenance testing that involves non-technical users and adapts to change.

  9. Clean core strategy SAP Data

    Part 3: SAP Variant Configuration: ROI, Strategic Roadmap, and Final Considerations

    Reading time: 4 mins

    The final part of this article series illustrates the benefits and ROI of migrating from Classic Variant Configuration (LO-VC) to Advanced Variant Configuration (AVC) through case studies, highlights SAP’s strategic roadmap for AVC including AI integration and cloud solutions, and offers a decision framework for organizations to align their configuration strategy with long-term goals.

  10. Case Study with Campbell Soup Company

    Reading time: 5 mins

    The Campbell Soup Company enhanced its SAP systems’ reliability and scalability through a cloud transformation on Azure following the acquisition of Snyder’s-Lance, resulting in improved data management, reduced downtime, and increased operational flexibility.