SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

825 results

  1. Cut Logistics Costs by Enhancing Inter-Company Procurement

    Reading time: 10 mins

    Discover how to extend and automate inter-company procurement so it meets business needs that require the use of more than two company codes. Key Concept Standard inter-company procurement refers to the cross-company movement between two companies, such as a large corporation with different holding companies in various parts of the world doing in-house movement of...…

  2. How to Manage a Distribution Plan in a Supply Chain Model in SAP APO When Supply Exceeds Demand

    Reading time: 20 mins

    Learn the process flow and understand the various strategies you can use to carry out deployment of supply elements (receipts) in SAP Advanced Planning and Optimization (SAP APO) when the total supply is greater than the available demand. Key Concept Deployment basically determines which distribution requirements can be met by the supply (receipt elements). Deployment...…

  3. Manage Complex External Manufacturing Operations with a Full Contract Manufacturing Solution in SAP

    Reading time: 22 mins

    See how to implement a full contract manufacturing (CM) solution in an SAP system. Gain details about the main master and transactional data needed to implement this solution along with the most important customizing details from a logistics point of view. Key Concept An outline agreement (contract or vendor scheduling agreement) is set up once...…

  4. Centralize and Simplify SAP Solution Maintenance Across Your System Landscape with the Maintenance Optimizer — An

    Reading time: 34 mins

    Manager SAPexperts/IT Keeping your SAP solutions up-to-date across development, test, and production landscapes is a daunting task, and the growing number of applications, functionalities, and integrated technologies only adds to the challenge. SAP Solution Manager 4.0 introduces the Maintenance Optimizer, a tool that centralizes and simplifies solution maintenance across your entire landscape — it detects...…

  5. Accurate Order Promising through Global ATP in a Consolidation Environment

    Reading time: 29 mins

    Learn how to implement rules-based available-to-promise (ATP) in a consolidation scenario including the use of multi-level ATP. Key Concept Fixed pegging is the process of establishing the relationship of a receipt document to the requirement document it fulfills. This linkage is not broken when receipts or requirements are rescheduled in time or through a planning...…

  6. Plan Service or Maintenance Order Operations Using Configurable Task Lists

    Reading time: 22 mins

    Learn how to use a configurable general maintenance task list to perform sophisticated planning that can streamline operations. This solution enables companies with customer service or internal plant maintenance operations to minimize their master data and facilitate their administrative tasks. Key Concept Service or maintenance planners in customer service or plant maintenance operations often face...…

  7. SAP R/3 and SAP ERP Offer New Stock Transport Orders Features

    Reading time: 27 mins

    Find out what is new with stock transport orders in SAP R/3 4.7 and SAP ERP. The new and enhanced features enable stock transport orders in more business scenarios and reduce the amount of required data maintenance. Key Concept Companies use stock transport orders (STOs) to transfer inventory between two network sites. SAP ERP manages...…

  8. Leverage Control and Lower Procurement Costs by Exploiting the Subcontracting Process in PP/DS with Third-Party Provision of Components

    Reading time: 11 mins

    Learn the process flow, master data setup, and the subcontracting process with third-party provision of components in SAP Advanced Planning and Optimization (SAP APO) Production Planning and Detailed Scheduling (PP/DS) with integration to SAP ERP Central Component (ECC). Key Concept In a normal subcontracting process, a manufacturing plant has a contractual agreement with a subcontractor...…

  9. Streamline Cross-Company Postings Using SAP Parallel Valuation and Transfer Pricing in an LIV Process

    Reading time: 37 mins

    Learn how to implement SAP transfer pricing and parallel valuation in goods receipt and an accounts payable Logistics Invoice Verification (LIV) process. Key Concept Parallel valuation in an SAP system helps an organization with multiple legal entities or company codes to prepare for consolidation. Multinational companies can use transfer prices in their cross-company transactions through...…

  10. How to Convert the Batch Level from Plant to Material

    Reading time: 9 mins

    /Project ManagementMany companies track batches, or lots, of materials at the plant level. However, because it’s easier to manage materials at the material level, SAP recommends maintaining batches at the material level as a best practice and for all new implementations. Learn about the challenges and considerations involved in converting batch levels in SAP SCM...…